Granulator Manufacturing Technology for Silicon Carbide Ceramic Material

Resources: AKWDate: 15 / Nov / 2024

Silicon carbide granulator is a molding machine used to transform silicon carbide powder or granular raw materials into granular materials of a specific shape.

Working principle of AKW intensive mixer as a granulator:

Countercurrent mixing principle: Silicon carbide granulator adopts a unique countercurrent mixing principle. Through multi-dimensional material mixing, it ensures efficient and uniform mixing between silicon carbide powder and various additives, so that materials with different characteristics can be fully contacted and fused.

Mechanical action: It is usually designed in combination with a high-speed rotor and a multi-functional scraper. The high-speed rotor generates strong shear and impact forces, and the multi-functional scraper further enhances the uniformity and efficiency of mixing by disrupting the flow of materials. Even if there are large differences between materials, a uniform mixing effect can be achieved in a shorter time.

Silicon carbide granulator

Technical features of silicon carbide granulator:

  • Parameter adjustability: It can flexibly adjust parameters such as mixing time, rotation speed, granulation time and speed to meet the needs of different materials and processes, ensuring that the mixing quality of each batch is uniform and consistent.
  • Precise particle control: With precise process control function, the parameters such as granulation time and speed can be adjusted to achieve precise particle shape and size control, which is particularly important for materials with high precision requirements such as silicon carbide semiconductors.
  • High efficiency and energy saving: It can quickly and efficiently prepare the original silicon carbide raw materials into the required particle form, improve production efficiency, and some equipment adopts efficient transmission system and optimized process flow to reduce energy consumption.
  • Environmental protection: The equipment has good sealing, which can reduce dust flying and material waste, and improve the cleanliness and safety of the production environment.
  • High degree of automation: Equipped with advanced automatic control systems, such as PLC control system and touch screen operation interface, it can realize real-time monitoring and precise control of the production process, and reduce the difficulty and labor intensity of manual operation

How is the working efficiency of silicon carbide granulator?

Fast granulation process: Under normal operation, many silicon carbide granulators can complete the granulation process in a few minutes. For example, some advanced equipment can quickly transform silicon carbide powder or granular raw materials into granular materials that meet the requirements through efficient mixing and granulation technology, which greatly shortens the production time compared with traditional granulation methods.

Silicon carbide granulator

Continuous production: Some silicon carbide granulators can achieve continuous production, that is, uninterrupted input of raw materials and output of granules. This working method can significantly improve production efficiency, especially suitable for large-scale production needs