Granulating mixer|Pelletizing& Mixing Technology

Granulator mixer

PRODUCTS

Granulator mixer Principle

Principle of mixing granulator The principle of three-dimensional countercurrent granulation technology achieves the best particle size in the shortest time. The rotating and tilted granulation disk (1) is equipped with an eccentrically arranged granulation tool (2), which can produce the best ball formation efficiency in the shortest time. During this process, the fixed scraper (3) on the wall cleans the mixing disk wall and promotes the movement of process materials. The high-speed rotor, the granulation disk tilted at a specific angle, and the multifunctional scraper jointly adjust the speed of the running granulator to achieve a staggered mixing process.

Granulator mixer Technical Advantages

01

High balling rate

High ball formation rate: two-step preparation process, only one mixer is needed for mixing and granulation, and the required particles can be prepared in the shortest time.
02

Environmentally friendly

Environmental protection and dust-free: the granulation process of the mixing granulator is fully enclosed and dust-free.
03

High strength

High strength: better particle density, good particle shape and high strength.
04

Controllable particle size

Controllable particle size: the rotating mixing barrel and granulation tool group can be controlled by variable frequency, the speed can be adjusted, and the particle size can be controlled by adjusting the speed
05

Convenient unloading

Convenient unloading: the unloading method is tipping unloading or bottom unloading (hydraulic control), the unloading is fast and clean, and it is easy to clean
06

Complete models

Complete models: from small laboratory granulators to large industrial granulators for mass production, they can meet the needs
07

Wide range of applications

Wide range of applications: It can meet the mixing needs of different industries and multiple materials.
08

Vacuum/heating/cooling functions

Vacuum/heating/cooling function: vacuum and heating functions can be added according to the needs of the material, such as lithium battery materials.

The mixer is composed of a rotating mixing pan (mixing vessel), a rotor tool (mixing tool) positioned eccentrically to the center of the mixing pan, and Tool　set (bottom/wall scraper) designed to prevent build-up of material on the wall and bottom of the mixing pan. The mixing pan rotates clockwise, while the mixing tool rotates counterclockwise (or clockwise) at high speed, creating a strong shear force onto the materials to be processed.

In addition, multiple processes such as mixing, granulating/pelletizing, kneading, and slurrying can be handled in a single machine by adjusting operating conditions.

A wide range of lineup is available, from 1L/batch up to 8,000L/batch for Type-R (mixing pan inclined type) and up to 12,000L for Type-D (mixing pan horizontal type). The most suitable machine type will be selected according to your requirements.

Our products are used in many industries that require raw material processing, including industrial chemicals, construction materials, ceramics, and glass etc.

Optimized homogenization of the process material, and excellent, stable quality of the mixed product in the shortest mixing time, thanks to the unique AKW mixing principle

High operating rate with minimal maintenance, thanks to a simple and robust structure

For various purposes regardless of viscosity properties of raw materials

A full lineup from lab machines (min. 1L/batch) to large machines (max. 12,000L/batch)

Able to simplify existing process

Continuous and batched operating modes

Three core components of AKW Intensive Mixer are: an eccentrically positioned rotor tool (mixing tool), tool set (bottom/wall scraper), and the rotating mixing pan (mixing vessel).

Mixing pan (mixing vessel)

The rotating mixing pan moves the mix into the path of the mixing tool.

Rotor tool (mixing tool)

Rotor tool is positioned eccentrically to the center of the mixing pan, enabling efficient shear force onto the material. The speed can be set according to the purpose of processing, from high speed for high shear force to low speed for gentle agitation. The design and direction of rotation can also be selected according to the process requirements. A bottom tool attached to the bottom end of the rotor tool prevents build-up of material on the bottom of the mixing pan.

Tool set (bottom/wall scraper)

Tool set prevents build-up of material on the wall and bottom of the mixing pan. It also changes the direction of material flow and promotes the homogenization of the process material inside the mixer.

Granulating Mixer Model

Mixing granulator

Small granulator

Mixing granulator

EL1 Micro Granulator

Model	Granulation Volume/L	Maximum volume/Kg	Discharging	Batch	Heating
EL01	0.3-1	-	manual	batch	⚫
EL5	2-5	8	automatic	batch	⚫
EL10	4-10	12	automatic	batch	⚫
R02	2-5	8	automatic	batch	⚫
R04	4-10	12	automatic	batch	⚫
R05	8-25	30	automatic	batch	⚫
R08	18-50	60	automatic	batch	⚫
R09	35-100	120	Hydraulic center	batch	⚫
RV09	50-100	240	Hydraulic center	batch	⚫
R11	80-250	400	Hydraulic center	batch	⚫
RV11	375	600	Hydraulic center	batch	⚫
R15	500	800	Hydraulic center	batch	⚫
RV15	750	1200	Hydraulic center	batch	⚫
R19	1125	1800	Hydraulic center	batch	⚫
RV19	1500	2400	Hydraulic center	batch	⚫
R20	1250	2000	Hydraulic center	batch	⚫
R24	2250	3600	Hydraulic center	batch	⚫
RV24	3000	4800	Hydraulic center	batch	⚫
R29	4500	7200	Hydraulic center	batch	⚫
RV29	5250	8400	Hydraulic center	batch	⚫